Submersible Ultrasonic Transducer Generator With Flexible Cable ultrasonic Transducer Immersible
Submersible Ultrasonic Transducer
Engineered for optimum results, Piezo-ceramic transducer elements produce a powerful ultrasonic effect for
most difficult of cleaning tasks.
Durable construction
Manufactured from high quality stainless steel, both internally and externally, the tanks are easy to maintain and keep clean.
Safe and user friendly
Tooling is simply placed into a basket and lowered in to the heated detergent,
setting of time and temperature and the operation of other features is made easy by simple front panel controls. Dry run heating protection and automatic switch off bring additional safety features
How are ultrasonic waves produced?
When high frequency sound waves are passed through a cleaning fluid such as water with a suitable detergent additive, many millions of microscopic bubbles form and collapse. These bubbles are the result of the stretch and compress phrases of the sound waves within the fluid, the whole process is known as cavitation. Micro-bubbles will implode under the mechanical action of ultrasonic waves and a large amount of energy will be released and the local temperature will increase. The bubbles are forced into crevices where the fluid can penetrate between the contamination and the workpiece and leaving it totally clean and free of hidden soils.
The different Ultrasonic Submersible Transducer frequencies
25 KHz - The most powerful frequency to remove strong pollution. Do NOT use on mirror polish surfaces and sensitive materials like glass, aluminum...
40 KHz - Standard frequency which can be compatible on a wide range of material and for removing a lot of pollution.
80 kHz - This frequency is used to clean parts with complex geometry. Cavitation bubbles can go into small holes to remove the pollution.
120 kHz and Megasonic - Main application in precision optics to clean very sensitive parts like wafers. The power of cavitation is low so these frequencies are used on clean parts to remove dust in final cleaning.
A generator, a transducer and a tank make up our ultrasonic cleaning system.
The generator supplies electrical power to the transducer, which converts to mechanical energy in the form of pressure waves.
Ultrasonic energy enters the cleaning solution in the tank, generating the cavitation that precision-cleans its contents.
IMMERSIBLE TRANSDUCERS
Simultaneous Multi- Frequency Immersibles are constructed of cavitation resistant, bright annealed, 316L stainless steel with robotically welded seams to ensure a long life. The Ceramically Enhanced Bar design consists of two transducer stacks which permit simultaneous multiple frequencies. They are available in the form of transducerized tanks and separate immersibles which are fully sealed so they can be inserted into an existing tank to convert it into an ultrasonic cleaning system. Immersible transducers are a perfect way to introduce ultrasonic energy into existing tanks. Also, the units are easily replaceable for economical repairs.
Submersible Ultrasonic Cleaner Transducer Box
Ultrasonic tanks are generally rectangular and can be manufactured in just about any size. Transducers are usually placed in the bottom or on the sides, or sometimes both when watt density (watts/gal) is a concern. The transducers can be welded directly into the tank, or watertight immersible units can be placed directly into the aqueous solution. In some instances, the immersibles may be mounted at the top of the tank facing down. For applications such as strip cleaning, one immersible is placed on the top and one on the bottom with minimal distance between them. The strip is then run through the very hard energy field. A tank should be sturdy in construction, ranging from 11-14 gauge in thickness. Larger, heavy-duty industrial tanks should be 11-12 gauge and should contain the proper stiffeners for support due to the weight of the solution.
Our immersible transducer is custom designed for your particular application and tank size. It can be incorporated into existing tanks of any size and converted it into ultrasonic tank. It is controlled by our unique Pulse Swept Pleasecontact us for specific information on how we can create one for your Immersible Transducer needs.
The range of immersible transducers come in various sizes ultrasonic powers and operating frequencies. We can select the size you need based upon your cleaning requirements and tank size. The immersible ultrasonic transducer systems are portable and can be moved from one tank to another if required. They are most suited to when you have already a tank installed in your production process or we can supply the complete system including the tank.
Immersible ultrasonic transducers are designed for use in new or existing cleaning tanks to improve the speed and effectiveness of rinsing cleaning and other processes. Single or multi- module units can be custom designed for tanks of any size.
Submersible Ultrasonic Transducer Specifications:
|
Model |
Material |
Transducers |
Estimated volume |
Box size |
Cable |
Ultrasonic frequency |
Ultrasonic power |
|
(mm) |
(pcs) |
(L) |
(mm) |
|
(kHz) |
(W) |
|
|
TZ-1003 |
SUS304/SUS316L |
3 |
15 |
250x150x100 |
Rigid tube/ |
28/40 |
150 |
|
TZ-1006 |
6 |
30 |
305x250x100 |
300 |
|||
|
TZ-1012 |
12 |
60 |
355x250x100 |
600 |
|||
|
TZ-1018 |
18 |
90 |
406x305x100 |
900 |
|||
|
TZ-1024 |
24 |
120 |
500x355x100 |
1200 |
|||
|
TZ-1030 |
30 |
150 |
550x406x100 |
1500 |
|||
|
TZ-1036 |
36 |
180 |
500x460x100 |
1800 |
Supply high quality product
Provide OEM&ODM service
One Year Warranty
24/7 response.
Technical support for all time.
Professional suggestion for your cleaning job.
Full inspection for every product we made.
AG Sonic has been manufacturing ultrasonic parts cleaners for years, providing manufacturers with the highest-quality systems available.
AGSONIC Ultrasonics provides cleaners of many different varieties, as well as exclusive systems which are designed for specific purposes. Systems include:
•Bench-top and table-top designs for smaller applications
•Large cleaning tanks
•Multi-stage ultrasonic cleaners which include cleaning, rinsing, drying, or other processes
•Submersible systems to provide existing tanks with cleaning capabilities
•Industry-specific cleaners for aerospace and automotive parts cleaning applications
•Metal strip and wire cleaning machines
•Automated Systems: AGSONIC offers 4 different types of automated systems
If you are in need of an ultrasonic cleaner, you will find what you are looking for at AGSONIC
ULTRASONIC GENERATORS
Ultrasonic generators differ in the waveforms they emit and their output ratings. Three forms of output may be used, full wave, half wave, and continuous wave. When discussing generator output power always refer to the average output power, not the peak output those without electrical knowledge may be easily misled so again request average power output.
The manufacturer or supplier of the cleaning system should have a frequency/watt meter available to verify the output frequency and output wattage of the generator. Checking the input power to the ultrasonic
generator is of little value when you are interested in the output power, don’t be fooled.
To protect the generator from electrical fluctuations and spikes the generator output may be de tuned by as
much as 10% but never any more. The frequency/watt meter is the best way to check output frequency and wattage.
1) Virtually all-Industrial ultrasonic generators have automatic frequency tuning.
2) Generators with constant power output hold power output when input voltage changes.
3) Generators should have a power intensity control to control output power.
4) It is advisable to have sweep frequency
5) It is advisable to have a control to adjust the sweep repetition rate.
ULTRASONIC POWER
For water at ambient temperature the minimum amount of energy needed to achieve cavitation was estimated to be 0.3 to 0.5 watts per square centimeter for the transducer-radiating surface operating at 40 KHz. What this means is we must supply adequate power to the transducer to initiate cavitation.
Cavitation, the scrubbing force in ultrasonic cleaning will be covered at a later time.
Take a given tank filled with a liquid and introduce a pressure wave derived from 100 watts of generator output power, the pressure wave travels through the liquid uneventfully. Now increase the generator to 200 watts output power and once again the pressure wave travels through the liquid uneventfully. Now increase the generator output power to 300 watts. Now as the pressure wave travels through the liquid it has enough amplitude to reduce the local pressure below the point of vaporization and form a cavitation bubble, this is referred to as the threshold of cavitation. Now increase the generator output to 500 watts and one might conclude we increase the power in each cavitation bubble, but this is not the case. After initiating cavitation as we increase power to the ultrasonic tank we increase the number of cavitation bubbles
(Referred to as events) we do not affect the energy in the cavitation events. The operating frequency determines the size of the cavitation event and among other factors the energy released.
For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry,operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send AG SONIC email or call us, and we’ll guide you to the right solution quickly
Ultrasonic technology uses absolutely no harmful chemicals.
No fumes. No strong odors. No dangerous or expensive chemical disposal. Reduced risk.
The technology is remarkable, but the process is easy. More efficient and effective than chemical processes, the
machines are as simple to use as a dishwasher, with no hand labor or supervision necessary.
How do ultrasonic machines work?
Ultrasonic tanks generate high frequency sound waves through the use of transducers and electronic ultrasonic wave generators. Typical transducers are made from piezoelectric crystals which convert electrical energy into mechanical / sound wave energy because piezoelectric crystals change geometric size when electrical voltage is applied.
How It Works?
Ultrasonic cleaning uses sound waves to create millions of small bubbles in a tank of cleaning solution. The parts to be cleaned are submerged in the solution and as the bubble are formed and “explode” they remove any dirt, grease, carbon etc. This method also works very well. The one disadvantage that I noticed with ultrasonic cleaning is that aluminum parts do not come out of the cleaning tank looking like new. They seem to have some discoloration to them even though they were clean. If you are going to paint the parts then this shouldn't matter.
BENEFITS
It cleans faster, reducing the time required for a cleaning cycle and is superior method for cleaning parts with cavities and blind holes.
It is efficient and requires less handling of parts – reducing the need for disassembly in order to clean.
Using water-based detergents reduces the need of harsh solvents which makes the process safer.
Ultrasonic cleaning requires minimal manual labour intervention, meaning staff are free to carry out other work.
Ultrasonic cleaning gives consistent results and does not require operator skills.
Ultrasonic cleaning means non-contact cleaning – only the contamination is removed, not the substrate.
| Contact Person : | nick chou |
|---|
